Custom Rupture Discs for OEMs

Custom Rupture Discs

Custom Rupture Discs are specifically designed for Original Equipment Manufacturers (OEMs) to meet unique application requirements in various industries. These discs provide a critical safety mechanism, protecting equipment and personnel from overpressure situations. Tailored to exact specifications, custom rupture discs ensure seamless integration into OEM products, delivering reliable performance and compliance with industry standards.

Optional Enhancements
Flammer

Key Features

Tailored Design

Custom rupture discs are engineered to meet the specific needs of OEM applications, including unique sizes, burst pressures, and materials.

Precision Manufacturing

Each disc is manufactured to precise tolerances, ensuring accurate and reliable performance under the most demanding conditions.

Versatile Material Options

Available in a wide range of materials, including stainless steel, Hastelloy, Inconel, nickel, aluminum, and graphite, to suit various environmental and pressure conditions.

Fragmentation-Free Operation

Designed to prevent fragmentation upon rupture, ensuring the protection of downstream equipment and maintaining system integrity.

Compliance with Industry Standards

Custom rupture discs are designed and manufactured in accordance with global standards, such as ASME, PED, and ISO, ensuring safety and regulatory compliance.

Cost-Effective Solutions

Customization allows OEMs to optimize performance while minimizing costs, providing a balance between safety and economic efficiency.

Rapid Prototyping and Testing

Quick turnaround times for prototypes and testing, enabling OEMs to meet tight production schedules and ensure product reliability.

Custom Rupture Discs Pressure Ratings - psig (barg) @ 72°F (22°C)

MaterialMin Burst Pressure (psig)Max Burst Pressure (psig)Temperature Range (°F)
Stainless Steel53000-320 to 900
Hastelloy52500-320 to 900
Inconel53000-320 to 900
Nickel52000-320 to 900
Aluminum51500-320 to 400
Graphite51000-320 to 752

 

Custom Rupture Discs Manufacturing Range / Burst Tolerance psig(barg) @ 72°F (22°C)

Specified Burst Pressure RatingManufacturing RangeBurst Tolerance
1.0 to below 5.0+/-0.50+/-0.50
5.0 to below 10.0+/-0.30+/-0.80
10.0 to below 15.0+/-0.60+/-1.30
15.0 to below 40.0+/-0.09+/-2.00
Above 40+/-5%+/-5%

 

Applications

Custom rupture discs for OEMs are suitable for a wide range of industries, including:

  • Automotive: Protection for fuel systems, airbag deployment systems, and HVAC units.
  • Medical Devices: Pressure relief for sterilization equipment, oxygen tanks, and surgical tools.
  • Aerospace: Overpressure protection for propulsion systems, hydraulic systems, and environmental control systems.
  • HVAC: Safety mechanisms for pressure vessels, heat exchangers, and refrigerant systems.
  • Oil & Gas: Protection for drilling equipment, pipeline systems, and storage tanks.

Advantages for OEMs

  • Enhanced Product Safety: Custom rupture discs provide a reliable safety mechanism that protects equipment and personnel.
  • Improved Efficiency: Tailored solutions ensure optimal performance, reducing downtime and maintenance costs.
  • Increased Market Competitiveness: Offering customized safety solutions enhances the value of OEM products, providing a competitive edge in the marketplace.
  • Streamlined Supply Chain: Partnering with a rupture disc manufacturer that understands OEM requirements ensures timely delivery and consistent quality.

Customization Process

The customization process involves close collaboration between the OEM and the rupture disc manufacturer. The process typically includes:

  1. Requirement Analysis: Understanding the specific needs of the OEM application.
  2. Design and Prototyping: Developing a custom solution that meets the exact specifications.
  3. Testing and Validation: Rigorous testing to ensure the rupture disc performs reliably under all expected conditions.
  4. Production and Delivery: Manufacturing the custom rupture discs with consistent quality and timely delivery.

Get in Touch

We’d love to hear from you! Whether you have a question about our products, need assistance, or want to discuss a project, our team is here to help. We value strong connections with our clients and partners, and we’re committed to providing exceptional service.

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